Published: 2026-05-12
Custom Medal Manufacturing Process: How Custom Medals Are Made Step by Step
Custom medals are more than just awards — they represent achievement, dedication, and memorable events. Whether for marathons, sports competitions, schools, or corporate events, understanding the custom medal production process helps buyers choose better quality and design options. In this guide, we’ll explain how custom medals are manufactured step by step, from initial concept to final packaging.
1. Artwork and Medal Design
The custom medal process begins with artwork creation. Customers provide logos, event themes, sizes, shapes, and preferred finishes. Professional designers convert ideas into production-ready artwork.
2. Mold Engraving and Tooling
After design approval, a metal mold is created. This mold determines the medal’s shape, raised details, text, and 3D effects.
3. Die Casting or Stamping Process
Depending on the medal material and complexity, manufacturers use die casting or metal stamping to shape the medal.
4. Trimming and Polishing
Rough edges are removed and surfaces are polished to ensure a smooth, premium appearance.
5. Electroplating Finish
Custom medals can receive different finishes such as:
- Gold plating
- Silver plating
- Antique bronze
- Matte gold
- Black nickel
- Rainbow plating
6. Soft Enamel or Hard Enamel Coloring
Colors are filled into recessed areas to create vivid designs and improve visual appeal.
7. Quality Inspection
Each medal is inspected for color accuracy, plating quality, scratches, and overall craftsmanship.
8. Ribbon Assembly and Packaging
Finally, ribbons, custom packaging, or individual poly bags are attached before shipping.
